Bürstenloser Getriebemotor für Schiebetore 800 kg ROGER BH30/804/R Benutzerhandbuch

1. Einleitung

This manual provides essential information for the installation, operation, and maintenance of the ROGER BH30/804/R BRUSHLESS Electromechanical Gearmotor for sliding gates. This low-voltage, super intensive use gearmotor is designed for sliding gates up to 800 kg, featuring a native onboard encoder and an integrated B70 series digital controller with a magnetic limit switch. Please read this manual carefully before proceeding with any operation.

2. Sicherheitshinweise

WARNUNG: Improper installation or use can cause serious injury or damage.

• Installation und Wartung dürfen nur von qualifiziertem Personal durchgeführt werden.
• Vor jeglichen Wartungs- oder Reparaturarbeiten die Stromzufuhr unterbrechen.
• Stellen Sie sicher, dass alle elektrischen Anschlüsse den lokalen und nationalen Elektrovorschriften entsprechen.
• Do not allow children to play near the gate or the control unit.
• Regularly check the gate's movement and safety devices for proper operation.
• The gate area must be clear of obstructions during operation.

3. Produktüberschreitungview

The ROGER BH30/804/R is a robust and reliable gearmotor designed for high-performance gate automation.

Abbildung 3.1: ROGER BH30/804/R BRUSHLESS Gearmotor. This image shows the compact, grey housing of the gearmotor with a black base and a small white lever on the front, indicating its robust design for gate automation.

Hauptmerkmale:

• BRUSHLESS 24 V DC Motor: Ensures high efficiency and long lifespan.
• Super Intensive Use: Designed for frequent operation in industrial, commercial, and residential settings.
• Reversible Gearbox: Provides flexibility in installation and operation.
• Native Digital Encoder: For precise control and safety.
• Magnetic Limit Switch: Ensures accurate stopping positions.
• Integrated B70/1DC Control Unit: Simplifies wiring and setup.

4. Einrichtung und Installation

Installation of the BH30/804/R gearmotor requires technical expertise. It is highly recommended that installation be performed by a certified professional.

Allgemeine Schritte:

1. Montage des Sockels: Securely fix the KT214 complete fixing base to a stable concrete foundation, ensuring it is level and aligned with the gate's movement path.
2. Attaching the Gearmotor: Mount the BH30/804/R gearmotor onto the fixing base using the provided tensioners and screws.
3. Elektrische Anschlüsse: Connect the main power supply (230 V AC - 50 Hz) and motor power supply (24 V DC) to the integrated B70/1DC control unit. Ensure proper grounding.
4. Limit Switch Installation: Install the MC775 magnetic limit switch kit according to the gate's open and closed positions.
5. Zubehöranschluss: Connect any optional accessories such as safety photocells, flashing lights, or backup batteries.
6. Erstprogrammierung: Follow the B70/1DC control unit's specific instructions for initial programming, including gate travel learning and setting operating parameters.

5. Bedienungsanleitung

Once installed and programmed, the gearmotor operates automatically.

• Automatische Operation: The gate can be opened or closed using a remote control, push button, or other connected access control devices.
• Sicherheitsmerkmale: The native digital encoder and magnetic limit switches ensure precise control and stop the gate at its programmed positions. Obstacle detection features (if enabled and with appropriate sensors) will reverse the gate's movement upon detecting an obstruction.
• Manuelle Freigabe: In case of power failure, the gearmotor can be manually disengaged to allow the gate to be opened or closed by hand. Refer to the specific instructions for the manual release mechanism on the unit.

6. Wartung

Regular maintenance ensures the longevity and safe operation of your gearmotor.

• Monatliche Kontrollen:
  • Prüfen Sie, ob sich das Tor reibungslos bewegt und ob ungewöhnliche Geräusche auftreten.
  • Check safety devices (photocells, safety edges) for proper function.
  • Ensure the mounting bolts are secure.
• Bi-Annual Checks (by qualified technician):
  • Bewegliche Teile gemäß Herstellerempfehlung schmieren.
  • Inspect electrical connections for wear or corrosion.
  • Verify the integrity of the gate structure and its components.
• Reinigung: Keep the gearmotor housing clean and free from debris. Do not use high-pressure water jets directly on the unit.

7. Fehlerbehebung

Bevor Sie sich an den technischen Support wenden,view Im Folgenden werden häufig auftretende Probleme und ihre möglichen Lösungen vorgestellt.

For issues not listed here or if solutions do not resolve the problem, please contact qualified technical support.

8. Spezifikationen

Detailed technical specifications for the ROGER BH30/804/R gearmotor:

• Maximales Torgewicht: 800 kg
• Line Power Supply: 230 V AC - 50 Hz
• Motorstromversorgung: 24 V Gleichspannung
• Nennleistung: 140 Watt
• Betriebsfrequenz: Intensive Nutzung
• Schub: 60 - 600 N.
• Betriebstemperatur: -20 bis +55 °C
• Schutzklasse: IP43
• Gearbox Type: Reversibel
• Arbeitsgeschwindigkeit: 18 m/min (0.30 m/s)
• Endschaltertyp: Magnetisch
• Onboard Control Unit: B70/1DC
• Encoder: Native digital encoder + Sensored digital magnetic encoder at 4096 PPR
• Notstrombatterie (optional): 2 internal 12 V 1.2 Ah batteries or 2 external 12 V 4.5 Ah batteries
• Output Gear Type: Z15/Mod 4
• Daily Operating Cycles (24 hours non-stop): 1000
• Maximum Product Dimensions (L x W x H): 315 x 165.8 x 329 mm

Standardzubehör:

• KT214: Complete fixing base with tensioners and screws for H30 series.
• MC775: Magnetic limit switch kit for H70/103AC, H70/104AC, B70/1DC, B70/1DCHP control units.

9. Garantie und Support

For warranty information, please refer to the documentation provided at the time of purchase or contact your authorized ROGER TECHNOLOGY dealer.

For technical support, spare parts, or service inquiries, please contact the seller or an authorized service center. Provide your product model (BH30/804/R) and serial number (if applicable) when seeking assistance.