UOFKIPBA AK6-BKL110

UOFKIPBA WINPARK AK6 PID Temperature Controller AK6-BKL110 User Manual

Model: AK6-BKL110

1. Einleitung

This manual provides comprehensive instructions for the installation, setup, operation, and maintenance of the UOFKIPBA WINPARK AK6 PID Temperature Controller, model AK6-BKL110. This device is designed for precise temperature control in various industrial and laboratory applications. Please read this manual thoroughly before installation and operation to ensure safe and efficient use.

2. Sicherheitshinweise

Beachten Sie stets die folgenden Sicherheitsvorkehrungen, um Verletzungen oder Schäden am Gerät zu vermeiden:

  • Stellen Sie sicher, dass alle Verkabelungsarbeiten von qualifiziertem Personal durchgeführt werden und den örtlichen Elektrovorschriften entsprechen.
  • Vor jeglichen Installations-, Verkabelungs- oder Wartungsarbeiten die Stromzufuhr unterbrechen.
  • Do not operate the controller in environments with flammable gases, vapors, or excessive dust.
  • Überprüfen Sie die korrekte Voltage und aktuelle Nennwerte vor dem Anschließen der Stromversorgung prüfen.
  • Avoid exposing the controller to direct sunlight, high humidity, or extreme temperatures.
  • Versuchen Sie nicht, das Gerät selbst zu reparieren oder zu modifizieren. Wenden Sie sich an qualifiziertes Servicepersonal.

3. Produktüberschreitungview

The UOFKIPBA WINPARK AK6 PID Temperature Controller is a compact and reliable device for accurate temperature regulation. It features a clear digital display for process value (PV) and set value (SV), along with indicator lights for output and alarm status. The controller supports various input types and offers multiple control outputs.

3.1 Vorder- und Seitenansicht View

Vorne und seitlich view of the UOFKIPBA WINPARK AK6 PID Temperature Controller, showing the digital display, control buttons, and a wiring diagram on the side panel.
Abbildung 1: Vorder- und Seitenansicht view of the AK6 PID Temperature Controller. This image displays the digital readouts for Process Value (PV) and Set Value (SV), along with control buttons (SET, AT, MAN, INFO, Up, Down). The side panel includes a detailed wiring diagram for various connections, including AC power, SSR outputs, and temperature sensor inputs.

3.2 Rear Terminal Connections

Hinteren view of the UOFKIPBA WINPARK AK6 PID Temperature Controller, showing the terminal block for electrical connections.
Abbildung 2: Rückseite view of the AK6 PID Temperature Controller. This image shows the terminal block with numbered screw terminals (1-14) for connecting power, sensor inputs, and control outputs. The "WINPARK" logo is visible at the bottom of the terminal block.

4. Installation

4.1 Montage

The AK6 controller is designed for panel mounting. Ensure the panel cutout dimensions are 48x96mm. Secure the controller using the provided mounting brackets.

  • Cut a rectangular opening of 48mm x 96mm in the mounting panel.
  • Insert the controller into the opening from the front.
  • Attach the mounting brackets to the sides of the controller from the rear of the panel and tighten the screws to secure it firmly.

4.2 Verkabelung

Refer to the wiring diagram on the side of the controller (Figure 1) and the rear terminal block (Figure 2) for correct connections. Ensure all connections are secure and insulated.

  • Stromversorgung (AC): Connect the AC power supply to terminals 8 and 9. Verify the voltage matches the controller's specifications.
  • SSR Output 1 (OUT1/ALM1): Connect the Solid State Relay (SSR) control input for the primary output to terminals 10 and 11.
  • SSR Output 2 (OUT2/ALM2): Connect the SSR control input for the secondary output or alarm 2 to terminals 12 and 13.
  • Temperature Sensor Input (TEMP): Connect your temperature sensor (e.g., thermocouple, RTD) to terminals 14 (V-) and 15 (V+). Ensure correct polarity for thermocouples.
  • Alarm Output (ALM1/ALM2): If using relay alarms, connect to the appropriate terminals as indicated on the wiring diagram.

Notiz: The specific terminal assignments may vary slightly depending on the exact model variant (e.g., relay output vs. SSR output). Always consult the diagram printed on your specific unit.

5. Ersteinrichtung und Konfiguration

After successful installation and wiring, power on the controller. The display will show the current Process Value (PV) and Set Value (SV).

5.1 Einstellen des Sollwerts (SV)

  • Drücken Sie die SATZ Drücken Sie die Taste einmal. Das SV-Display beginnt zu blinken.
  • Verwenden Sie die Nach oben (▲) Und Runter (▼) Mit Pfeiltasten kann die gewünschte Temperatur eingestellt werden.
  • Drücken SATZ Um die neue SV erneut zu bestätigen und den Einstellungsmodus zu verlassen, gehen Sie wie folgt vor:

5.2 Zugriff auf Parametereinstellungen

To access advanced parameters (e.g., input type, control mode, PID parameters), press and hold the SATZ Die Taste etwa 3-5 Sekunden lang gedrückt halten, bis der erste Parametercode auf dem PV-Display erscheint.

  • Verwenden Sie die SATZ button to cycle through different parameters.
  • Verwenden Sie die Nach oben (▲) Und Runter (▼) Pfeiltasten zum Ändern des Werts des aktuell angezeigten Parameters.
  • To save changes and exit, stop pressing buttons for several seconds, or cycle through all parameters until the controller returns to normal operation.

Notiz: Consult the detailed parameter list (usually provided in a separate sheet or advanced manual) for specific parameter codes and their functions. Incorrect parameter settings can lead to unstable control or damage.

6. Bedienungsanleitung

6.1 Auto-Tuning (AT) Function

The auto-tuning function helps the controller automatically determine optimal PID parameters for your specific system, ensuring stable and accurate temperature control.

  • Set your desired Set Value (SV).
  • Halten Sie die AT Die Taste etwa 3-5 Sekunden lang gedrückt halten. AT indicator light will illuminate, indicating auto-tuning is in progress.
  • During auto-tuning, the system temperature will cycle around the SV. Allow the process to complete without interruption.
  • Once auto-tuning is finished, the AT indicator will turn off, and the controller will operate with the newly calculated PID parameters.

Vorsicht: Auto-tuning may cause temporary temperature fluctuations. Ensure this is acceptable for your application before initiating.

6.2 Manual Control (MAN)

In some cases, manual control of the output power may be desired.

  • Drücken Sie die MANN button to switch to manual control mode. The MANN Anzeige leuchtet.
  • Verwenden Sie die Nach oben (▲) Und Runter (▼) arrow buttons to adjust the output power percentage.
  • Drücken MANN again to exit manual mode and return to automatic control.

7. Wartung

Regular maintenance ensures the longevity and optimal performance of your temperature controller.

  • Reinigung: Reinigen Sie die Frontplatte regelmäßig mit einem weichen, trockenen Tuch. Verwenden Sie keine Scheuermittel oder Lösungsmittel.
  • Inspektion: Regularly check wiring connections for looseness or signs of damage. Ensure the controller's ventilation slots are not obstructed.
  • Umfeld: Die Betriebsumgebung muss innerhalb der vorgegebenen Temperatur- und Feuchtigkeitsbereiche liegen.

8. Fehlerbehebung

Dieser Abschnitt bietet Lösungen für häufig auftretende Probleme.

ProblemMögliche UrsacheLösung
Der Controller lässt sich nicht einschalten.Keine Stromversorgung; falsche Verkabelung; durchgebrannte Sicherung.Check power connections (terminals 8 & 9). Verify power source. Inspect internal fuse if accessible (consult service).
PV display shows "HHHH" or "LLLL".Sensor open circuit; sensor short circuit; incorrect sensor type setting.Check sensor wiring (terminals 14 & 15). Replace faulty sensor. Verify sensor type in parameter settings.
Temperature control is unstable or oscillates.Incorrect PID parameters; system disturbance.Perform auto-tuning (Section 6.1). Check for external factors affecting temperature stability.
Output does not activate.Output wiring error; output type mismatch; controller in manual mode with 0% output.Verify output wiring (terminals 10-13). Check output type setting in parameters. Ensure controller is in auto mode or manual output is set above 0%.

9. Spezifikationen

Key technical specifications for the UOFKIPBA WINPARK AK6 PID Temperature Controller (AK6-BKL110):

  • Modell: AK6-BKL110
  • Abmessungen: 48x96mm (Panel Cutout)
  • Paketabmessungen: 11.81 x 7.87 x 3.94 Zoll
  • Artikelgewicht: 1.76 Unzen
  • Hersteller: UOFKIPBA
  • Kontrollmethode: PID (Proportional-Integral-Differential)
  • Ausgabetyp: SSR (Halbleiterrelais)
  • Eingabetyp: Universal (e.g., K, J, E, T, R, S, B, Pt100, Cu50) - Specific input type must be configured.
  • Stromversorgung: AC (Voltage range typically 85-265V AC, refer to unit label)
  • Anzeige: Dual 4-digit LED (PV & SV)

10. Garantie und Support

For warranty information and technical support, please refer to the documentation provided with your purchase or contact your vendor. Keep your purchase receipt as proof of purchase.