Produkt überview
This manual provides detailed instructions for the proper use, installation, and maintenance of the Molex KK 396 Series Connector, Model 09-48-1054. This connector is a 5-position, single-row receptacle with a 3.96mm pitch, designed for board-to-board applications and through-hole right-angle mounting. It is part of the KK 396 41815 Series and is RoHS compliant.
Image: A Molex KK 396 Series 5-position connector receptacle (Model 09-48-1054). This image shows the white plastic housing with five contact points, designed for through-hole right-angle mounting.
Sicherheitshinweise
Always observe the following safety precautions when handling and installing the connector:
- Ensure power is disconnected from the circuit before installation or removal.
- Handle components with care to avoid damage to pins or housing.
- Refer to relevant industry standards and local regulations for electrical installations.
- Do not modify the connector. Use only as intended.
Setup und Installation
The Molex KK 396 Series Connector (09-48-1054) is designed for through-hole right-angle mounting on a printed circuit board (PCB). Follow these steps for proper installation:
- Bereiten Sie die Leiterplatte vor: Ensure the PCB has the correct hole pattern and dimensions for the 5-position, 3.96mm pitch connector.
- Orient the Connector: Carefully align the connector pins with the corresponding holes on the PCB. Note the right-angle orientation.
- Stecken Sie den Stecker ein: Gently push the connector into the PCB holes until it sits flush with the board surface. Avoid excessive force.
- Lötverbindungen: Solder each pin to its respective pad on the PCB. Ensure good solder joint integrity, free from bridges or cold joints. Use appropriate soldering techniques and equipment.
- Installation prüfen: Visually inspect all solder joints and the connector's seating on the PCB to ensure proper installation.
For optimal performance, ensure the mating connector (e.g., Molex KK 396 Series header) is correctly aligned and engaged.
Funktionsprinzipien
The Molex KK 396 Series Connector facilitates reliable electrical connections between two circuit boards or between a board and a wire harness. Its operation is passive, serving as a conduit for electrical signals and power.
- Verbindung: The receptacle (Model 09-48-1054) mates with a compatible Molex KK 396 Series header. Ensure proper alignment before mating to prevent pin bending or damage.
- Trennung: To disconnect, gently pull the mating connector straight away from the receptacle. Avoid twisting or prying, which can damage the contacts or housing.
- Aktuell und Voltage: Adhere to the specified current and voltage ratings for the KK 396 series to prevent overheating or electrical failure. Consult the Molex datasheet for detailed electrical characteristics.
Wartung
The Molex KK 396 Series Connector is designed for long-term reliability with minimal maintenance. However, periodic inspection can help ensure continued performance.
- Reinigung: If necessary, clean the connector contacts using a lint-free cloth and a suitable electronic contact cleaner. Ensure the cleaner is non-residue and safe for plastics.
- Inspektion: Periodically inspect the connector for signs of physical damage, corrosion, or loose connections. Check for bent or broken pins, cracks in the housing, or discoloration due to overheating.
- Lagerung: Store unused connectors in a dry, clean environment, away from direct sunlight and extreme temperatures, to prevent degradation of materials.
Fehlerbehebung
This section addresses common issues that may arise with electrical connectors.
| Problem | Mögliche Ursache | Lösung |
|---|---|---|
| Intermittierende Verbindung | Poorly soldered joint, bent pin, debris in contact area, loose mating connector. | Re-solder joint, straighten/replace bent pin, clean contacts, ensure mating connector is fully seated. |
| Keine Verbindung | Open circuit, incorrect wiring, damaged connector, incompatible mating connector. | Check circuit continuity, verify wiring diagram, replace damaged connector, ensure correct mating part. |
| Connector Overheating | Exceeding current rating, poor contact resistance, short circuit. | Verify current draw is within specifications, inspect contacts for corrosion, check for short circuits in the system. |
If issues persist, consult a qualified electronics technician or contact Molex technical support.
Technische Daten
Key specifications for the Molex KK 396 Series Connector, Model 09-48-1054:
- Produktart: Receptacle Connector
- Anzahl Positionen: 5
- Anzahl der Zeilen: 1
- Pitch Spacing: 3.96 mm
- Steckersystem: Platine-zu-Platine
- Montageart: Through Hole Mount Right Angle
- Kontaktmaterial: Phosphorbronze
- Kontaktbeschichtung: Zinn
- Produktpalette: KK 396 41815 Series
- RoHS-konform: Ja
For complete technical specifications, refer to the official Molex datasheet for part number 09-48-1054.
Garantie und Support
This product is manufactured by Molex. For information regarding product warranty, technical support, or specific application guidance, please refer to the official Molex webWebsite oder wenden Sie sich an die Kundendienstabteilung.
Notiz: The return policy for this item is non-cancelable and non-returnable as per the seller's terms at the time of purchase. This does not affect any manufacturer's warranty that may apply.
Molex Official WebWebsite: www.molex.com
