Consew P1206RB Industrial Walking Foot Sewing Machine User Manual

1. Einleitung

This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Consew P1206RB Industrial Walking Foot Sewing Machine. This machine is designed for sewing light to heavy-weight materials such as leather, vinyl, upholstery, synthetics, canvas, and various coated and laminated products. Please read this manual thoroughly before operating the machine.

2. Auspacken und Zusammenbau

The Consew P1206RB machine is delivered unassembled in three separate boxes. Careful unpacking and assembly are required to ensure proper function and safety. It is recommended to have assistance during the assembly process due to the weight and size of the components.

Montageschritte:

1. Komponenten auspacken: Carefully remove all parts from their packaging. Verify that all components listed in the packing list are present and undamaged.
2. Assemble Table Stand: Construct the table stand according to the provided diagrams. Ensure all bolts are securely tightened.
3. Mount Table Top: Secure the table top to the assembled stand.
4. Install Servo Motor: Attach the servo motor to the underside of the table, ensuring proper alignment with the machine head's pulley.
5. Mount Machine Head: Carefully place the sewing machine head into the cutout of the table top. Ensure it is seated correctly and secured.
6. Connect Belt: Install the drive belt between the motor pulley and the machine handwheel. Adjust tension as necessary.
7. Install Knee Lifter and Foot Pedal: Attach the knee lifter mechanism and the foot pedal linkage. Adjust for comfortable operation.

Figure 2.1: Fully assembled Consew P1206RB machine with table and servo motor.

3. Hauptmerkmale

The Consew P1206RB is equipped with several features designed for industrial sewing applications:

• Oil Pump System: Features an integrated oil pump, oil pan, and adjustable oil flow for continuous lubrication of moving parts.
• Adjustable Oil Gauge: Allows monitoring and adjustment of oil levels.
• Rückwärtsnaht: A reverse lever enables back-tacking for securing stitches.
• Large Horizontal Axis Hook: Designed for efficient bobbin handling and reduced thread changes.
• Side-Loaded Bobbin: Facilitates easy bobbin insertion and removal.
• Adjustable Upper Thread Tension: Provides control over stitch quality for various materials and threads.
• Locking Stitch Regulator: Ensures consistent stitch length during operation.
• Walking Foot Mechanism: Synchronized feeding of the top and bottom layers of fabric, ideal for thick or slippery materials.

Abbildung 3.1: Überview of the Consew P1206RB machine head.

4. Einrichtung und Vorbereitung

Before operating the machine, proper setup is crucial for optimal performance and safety.

4.1 Maschine ölen

The machine features an automatic oil pump system. Ensure the oil pan is filled with appropriate industrial sewing machine oil to the indicated level. The adjustable oil gauge allows for control over the oil flow rate to different parts of the machine.

Abbildung 4.1: Unterseite view illustrating the oil pan and lubrication system.

4.2 Nadelinstallation

Use needle type 135 x 17. To install a new needle:

1. Drehen Sie das Handrad, um den Nadelsteg in seine höchste Position zu bringen.
2. Lösen Sie die Nadel clamp Schraube.
3. Insert the new needle with the long groove facing left and the scarf facing right. Push it up as far as it will go.
4. Ziehen Sie die Nadel clamp fest verschrauben.

4.3 Spulenwicklung und -einführung

Refer to the machine's threading diagram for specific bobbin winding and insertion instructions. Ensure the bobbin is wound evenly and inserted correctly into the large horizontal axis hook.

4.4 Einfädeln der Maschine

Follow the numbered threading path on the machine, guiding the upper thread through all tension discs, thread guides, and the needle eye. Ensure the thread is seated correctly in the tension assembly.

5. Bedienungsanleitung

Familiarize yourself with the machine's controls before beginning to sew.

5.1 Ein-/Ausschalten

Use the main power switch, typically located on the table stand, to turn the machine on or off. The servo motor provides precise speed control.

5.2 Einstellen der Stichlänge

The stitch length is adjusted using the locking stitch regulator dial located on the machine head. Rotate the dial to select the desired stitch length. The maximum stitch length is 3.6 stitches per inch (7 mm).

Figure 5.1: Stitch length adjustment dial and handwheel.

5.3 Rückwärtsnähen

To engage reverse stitching, press and hold the reverse lever. Release the lever to resume forward stitching. This function is used for securing seams at the beginning and end of a stitch line.

5.4 Presser Foot Lift

The presser foot can be lifted by hand (up to 5/16" or 8 mm) or by using the knee lifter (up to 5/8" or 16 mm). The knee lifter allows for hands-free lifting of the presser foot, which is beneficial when handling large or heavy materials.

6. Wartung

Regelmäßige Wartung gewährleistet die Langlebigkeit und optimale Leistung Ihrer Nähmaschine.

6.1 Schmierung

Periodically check the oil level in the oil pan and replenish as needed. Ensure the adjustable oil flow is set correctly for continuous lubrication during operation. Refer to the oil gauge for proper levels.

6.2 Reinigung

Regularly clean lint and thread debris from the bobbin area, feed dogs, and tension discs. Use a soft brush or compressed air. Disconnect power before cleaning.

6.3 Nadelwechsel

Replace needles frequently, especially when sewing dense or heavy materials, or if the needle shows signs of bending or dullness. A dull or bent needle can cause skipped stitches, thread breakage, or damage to fabric.

7. Fehlerbehebung

This section addresses common issues that may arise during machine operation.

• Übersprungene Stiche: Check if the needle is inserted correctly and is not bent or dull. Ensure the correct needle type (135 x 17) is being used. Verify proper threading of the upper thread and bobbin.
• Fadenbruch: Inspect the thread path for any snags or sharp edges. Check upper thread tension; it may be too tight. Ensure the needle is not bent or dull.
• Ungleichmäßige Nähte: Adjust upper and lower thread tension. Ensure the presser foot pressure is appropriate for the material being sewn. Verify that the material is feeding smoothly.
• Maschine startet nicht: Check if the power cord is securely plugged in and the main power switch is on. Ensure the motor is functioning correctly.
• Lärm oder Vibration: Ensure all screws and bolts are tightened. Check for any loose parts or obstructions. Verify that the machine is properly lubricated.

8. Spezifikationen

9. Unterstützung

For technical assistance, parts, or service inquiries, please contact your authorized Consew dealer or customer support. Ensure you have your machine's model number (P1206RB) and serial number available when seeking support.