PORTER-CABLE 4216 12-Inch Deluxe Dovetail Jig Combination Kit

1. Einleitung

The PORTER-CABLE 4216 12-Inch Deluxe Dovetail Jig Combination Kit is designed to simplify the process of creating various woodworking joints. This kit allows for precise cutting of half-blind dovetails, through dovetails, and box joints, enhancing the strength and aesthetic appeal of your woodworking projects. This manual provides detailed instructions for safe and effective use of your dovetail jig.

2. Sicherheitshinweise

Always prioritize safety when operating power tools and woodworking jigs. Failure to follow these instructions may result in serious injury or damage to the tool.

• Lies alle Anweisungen: Machen Sie sich vor der Inbetriebnahme mit dem gesamten Handbuch vertraut.
• Tragen Sie persönliche Schutzausrüstung (PSA): Tragen Sie stets eine Schutzbrille, einen Gehörschutz und eine Staubmaske.
• Werkstück sichern: Ensure all workpieces are firmly clamped to the jig and the jig is securely mounted to a stable workbench.
• Use Correct Router Bits: Only use router bits specified for dovetail and box joint applications with appropriate shank sizes (1/4-inch or 1/2-inch).
• Router-Kompatibilität: Ensure your router is compatible with standard guide bushings and has an adjustable base.
• Arbeitsbereich freihalten: Keep your workspace clean, well-lit, and free from clutter.
• Stromversorgung trennen: Always disconnect the router from the power source before making any adjustments, changing bits, or performing maintenance.
• Werkzeug prüfen: Before each use, inspect the jig and router for any damage or loose parts. Do not operate if damaged.

3. Packungsinhalt

Your PORTER-CABLE 4216 Dovetail Jig Combination Kit includes the following components:

• 12-Inch Dovetail Jig Main Unit
• Half-Blind/Through Dovetail Template
• Box Joint Template
• Two 1/2-inch Shank Dovetail Router Bits
• Two 1/4-inch Shank Dovetail Router Bits
• Four Guide Bushings (various sizes)
• Cam-action clamps with sandpaper grip
• Einstellbarer Tiefenanschlag
• Bedienungsanleitung

This image displays the main jig unit, along with various templates, router bits, and guide bushings that are part of the combination kit. The jig features a robust metal construction with adjustable clamps and template guides.

This image shows the various router bits and guide bushings provided with the kit, essential for cutting different types of dovetail and box joints. The bits come in different shank sizes for versatility.

4. Einrichtung

4.1 Mounting the Jig

The dovetail jig can be mounted to a workbench using the four pre-drilled holes or secured with external clamps.

• Permanente Montage: Use appropriate fasteners (not included) to secure the jig to your workbench through the designated mounting holes.
• Temporary Clamping: For temporary use, secure the jig to a workbench using two C-clamps or similar clamping devices. Ensure the jig is stable and does not move during operation.

4.2 Router Preparation

Your router must be equipped with a base plate that accepts standard guide bushings. Ensure the router has a 1/4-inch or 1/2-inch collet to match the included router bits.

1. Attach the appropriate guide bushing to your router's base plate.
2. Insert the correct router bit for your desired joint type into the router collet and tighten securely.
3. Adjust the router's depth of cut according to the specific joint requirements and the thickness of your workpiece.

5. Bedienung

This section outlines the general steps for cutting dovetail and box joints. Always perform test cuts on scrap material to verify settings before cutting your final workpieces.

5.1 Cutting Half-Blind Dovetails

1. Vorlage auswählen: Use the Half-Blind/Through Dovetail Template.
2. Prepare Workpieces: Cut two pieces of wood to the desired dimensions. Ensure edges are square.
3. Install Workpieces: Place the tail board (the piece with the tails) into the front clamp of the jig, with the outside face towards the template. Place the pin board (the piece with the pins) into the top clamp, flush with the front edge of the jig.
4. Sichere Clamps: Use the cam-action clamps to firmly hold both workpieces in place. The sandpaper grip on the clamps prevents slippage.
5. Router-Setup: Install the appropriate dovetail router bit and guide bushing into your router. Adjust the depth of cut according to the instructions in the manual or by performing test cuts.
6. Routenplanung: With the router powered on, guide the router along the template slots, ensuring the guide bushing follows the template precisely. Make multiple passes if necessary to achieve the full depth of cut.
7. Passform-Test: After routing, remove the workpieces and test the fit of the joint. Adjustments may be necessary (see Section 6).

This image illustrates a router being guided along the jig's template to cut precise dovetail shapes into a wooden workpiece. Wood shavings are visible, indicating the cutting process.

Eine detaillierte view of the router's base plate and guide bushing interacting with the dovetail jig's template. This shows the precision required for accurate joint cutting.

5.2 Cutting Through Dovetails and Box Joints

The process for cutting through dovetails and box joints is similar to half-blind dovetails, but requires changing the template and potentially the router bit and guide bushing. Refer to your jig's specific template instructions for detailed setup and routing paths.

• Template Change: Remove the half-blind template and install the appropriate template for through dovetails or box joints.
• Bit/Bushing Change: Select the correct router bit (e.g., straight bit for box joints) and guide bushing as specified by the template instructions.
• Workpiece Orientation: Ensure workpieces are oriented correctly for the chosen joint type.
• Routenplanung: Follow the template with the router, making sure to maintain consistent pressure and movement.

6. Anpassungen

Achieving a perfect joint often requires fine-tuning the jig and router settings.

• Template Alignment: Use the brass adjustment knobs on the jig to precisely align the template with the edge of your workpiece. This affects the tightness of the joint. Moving the template slightly inward will result in a tighter fit, while moving it outward will result in a looser fit.
• Schnitttiefe: The adjustable depth stop on the jig helps control the router bit's penetration. Adjust this to ensure the tails and pins are cut to the correct length for a flush joint. If joints are too short, adjust the depth stop down; if too long, adjust it up.

7. Wartung

Regular maintenance ensures the longevity and performance of your dovetail jig.

• Reinigung: Reinigen Sie die Vorrichtung nach jedem Gebrauch gründlich, um Sägemehl und Schmutz zu entfernen. Verwenden Sie dazu eine Bürste oder Druckluft.
• Schmierung: Periodically apply a light coat of machine oil to moving parts and threaded rods to ensure smooth operation.
• Router Bit Care: Keep router bits sharp and clean. Dull bits can cause tear-out and poor joint quality. Replace worn or damaged bits promptly.
• Lagerung: Store the jig in a dry, clean environment to prevent rust and damage.

8. Fehlerbehebung

Hier sind einige häufige Probleme und ihre Lösungen:

• Joints Too Tight/Loose: Adjust the template alignment using the brass knobs (see Section 6.1).
• Tails/Pins Too Short/Long: Adjust the router's depth of cut using the depth stop (see Section 6.2).
• Tear-out or Rough Cuts: Ensure router bits are sharp. Reduce feed rate. Check for proper workpiece clamping.
• Inconsistent Joints: Verify that the guide bushing is correctly installed and that the router is held firmly against the template during routing. Ensure workpieces are of consistent thickness.

9. Spezifikationen

10. Garantie und Support

For warranty information, technical support, or to purchase replacement parts, please visit the official PORTER-CABLE webBesuchen Sie die Website oder kontaktieren Sie den Kundendienst. Bewahren Sie Ihren Kaufbeleg als Eigentumsnachweis auf.