Einführung
The ANCEL S200 Automotive Smoke Machine is a diagnostic tool designed for detecting leaks in various automotive systems. It features a built-in air pump and advanced overheat protection, making it suitable for EVAP, vacuum, exhaust, and other system leak tests in cars, motorcycles, and trucks. This manual provides detailed instructions for the proper setup, operation, maintenance, and troubleshooting of the device.
Hauptmerkmale
- Upgraded Heat Transfer Technology: Incorporates an intelligent auto-shutoff system for overheat protection, enhancing device and vehicle safety.
- Eingebaute Luftpumpe: Eliminates the need for an external air compressor, providing convenience and portability for diagnostics.
- Professional Leak Detection: Designed to accurately locate and repair leaks, improving vehicle performance and efficiency.
- Versatile Leak Pinpointing: Capable of detecting leaks in EVAP systems, vacuum lines, turbochargers, intake manifolds, cooling systems, exhausts, gaskets, and seals.
- Zwei Betriebsmodi: Offers an Air Mode for quick preliminary checks and a Smoke Mode for precise leak identification.
- Optisches Manometer: Allows for easy monitoring of pressure drops to identify the severity of leaks.
- Langlebige Konstruktion: Made from high-temperature-resistant metal for extended service life.
- Breite Kompatibilität: Compatible with all 12V vehicles.

Figure 1: ANCEL S200 advantages over traditional leak detectors.
Packungsinhalt
The ANCEL S200 package includes the following items:
- ANCEL S200 Main Unit
- Power Cord (for connecting to 12V vehicle battery)
- Delivery Hose (for introducing air/smoke into the system)
- Funnel (for pouring oil into the unit)
- Intake Bladder (for testing pipes with various diameters)
- Service Replacement (replacement for intake bladder)
- Adapter Cone Set (applicable for 25-80mm round shaped openings, e.g., intake, engine oil filler port)
- EVAP Adapter (for fitting to the EVAP service port)
- EVAP Removal Tool (EVAP service port valve removal tool)
- Bedienungsanleitung

Figure 2: Complete package contents of the ANCEL S200.
Installationshandbuch
Follow these steps to prepare your ANCEL S200 for leak detection:
- Testöl hinzufügen: Open the oil filler port on the top of the unit. Use the provided funnel to carefully pour approximately 20ml of test oil (e.g., baby oil) into the unit. Observe the oil level gauge to ensure it does not exceed the maximum fill line. Overfilling can lead to oil spills.
- Hook installieren: Screw the hanging hook into the designated port on the top of the unit. This allows you to hang the device securely during testing.
- Netzkabel anschließen: Insert the power cord into the power socket on the unit. Connect the red clamp to the positive (+) terminal of your vehicle's 12V battery and the black clamp an den Minuspol (-).
- Install Smoke Hose: Connect the delivery hose to the air/smoke output port on the unit.

Figure 3: Quick setup steps for the ANCEL S200.
Video 1: ANCEL S200 Setup and Operation Overview.
Bedienungsanleitung
The ANCEL S200 offers two primary operating modes for effective leak detection:
1. Luftmodus
In Air Mode, the unit generates air pressure without smoke. This mode is useful for a quick preliminary check to determine if a leak exists before introducing smoke. It helps in identifying larger leaks or confirming system integrity.
2. Rauchmodus
In Smoke Mode, the unit generates thick, visible smoke to accurately pinpoint the exact location of leaks. This is the primary mode for detailed leak detection.
Leckerkennungsprozess:
- Auswahlmodus: Use the mode selector switch on the unit to choose between Air Mode (fan icon) or Smoke Mode (smoke icon).
- Mit System verbinden: Attach the appropriate adapter cone or intake bladder to the system you wish to test (e.g., intake manifold, exhaust pipe, EVAP port). Ensure a tight seal.
- Activate Unit: Turn on the unit. In Smoke Mode, smoke will generate quickly, typically within 10 seconds.
- Manometer beobachten: Monitor the built-in pressure gauge. A significant drop in pressure indicates a leak.
- Locate Leak: In Smoke Mode, observe for smoke escaping from any part of the system. The smoke will clearly indicate the leak's location.

Figure 4: Dual operating modes for leak detection.

Figure 5: Interpreting the pressure gauge for leak status.
Video 2: Demonstrating adapter usage for different system openings.
Leak Detection Applications
The ANCEL S200 is capable of detecting leaks in a wide range of automotive systems:
- EVAP-System: Leaks can lead to increased fuel consumption and reduced engine performance.
- Ansaugsystem: Critical for engine performance and fuel efficiency.
- Abgasanlage: Leaks can cause high emissions, slower acceleration, and abnormal noise.
- Crankcase System: Important for engine lubrication and pressure regulation.
- Fuel Tank System: Essential for fuel integrity and safety.
- Kühlsystem: Prevents engine overheating.
- Turbo System: Ensures optimal turbocharger performance.
- Car Sealing: Detects leaks in door seals, window seals, and other cabin areas.

Figure 6: Comprehensive system leak detection capabilities.

Figure 7: Exhaust system leak detection.

Figure 8: EVAP system leak detection.

Figure 9: Cabin air leak detection.
Wartung
To ensure optimal performance and longevity of your ANCEL S200, regular maintenance is recommended:
- Ölstand prüfen: Periodically check the oil level through the transparent window. Refill with appropriate test oil when the level is low. Do not overfill.
- Clean Smoke Hose: If oil drops are observed from the output, it may indicate normal smoke condensation or a need to clean the hose. Periodically blow out the smoke hose with an air gun to clear any blockages or condensation.
- Lagerung: Bewahren Sie das Gerät bei Nichtgebrauch an einem kühlen, trockenen Ort auf.
Fehlerbehebung
In der folgenden Tabelle finden Sie häufig auftretende Probleme und deren Lösungen:
| Index | Fehler | Möglicher Grund | Lösung |
|---|---|---|---|
| #1 | LED not On | Mistaken Positive to Navigate / Poor Contact of Power Line | Connect to power source correctly / Check with meter if the power line is broken, confirm and replace it |
| #2 | Pump is on, but no air output | Flow Dial Not Open / Pump Failure | Open the flow dial anti-clockwise / Replace a new pump |
| #3 | No Smoke Output | Smoke Oil Out or Overfilled / Voltage Low / Heater Damaged | Check oil level; turn unit upside down while the oil filler port is open, and refill to the correct level / Check battery voltage if it's over 12V / If current consumption less than 5Amp, ersetzen Sie die Heizung |
| #4 | Weak Smoke, Obvious Oil Drops from the Output | Smoke Oil Not Compatible / Voltage Niedrig | Change proper smoke oil / Check battery voltage if it's over 12V |
| #5 | Slow Oil Drops from the Output | Normal Smoke Condensation | Periodically take off the smoke hose and blow it with an air gun |
| #6 | Sudden Stop of Smoke Output | Überhitzungsschutz aktiviert | Cool down the unit before use again |

Abbildung 10: Leitfaden zur Fehlerbehebung.
Technische Daten
| Besonderheit | Spezifikation |
|---|---|
| Modell | Staffel 200 |
| Aktuell | 12V Fully Charged vehicle battery |
| Durchflussrate | 6A |
| Stromquelle | < 6 L/min |
| Druckausgang | 0.5–1.0 bar / 0.8–14.5 psi |
| Gewicht der Haupteinheit | 2.06 kg |
| Paketgewicht | 2.2 kg |
| Technische Daten | 25 x 24 x 17 cm |
| Ursprungsland | China |

Figure 11: ANCEL S200 technical specifications.
Sicherheitshinweise
The ANCEL S200 is designed with user safety in mind:
- Überhitzungsschutz: The unit features an intelligent auto-shutoff system that activates if the device detects overheating (above 75°C), protecting both the tool and the vehicle.
- Non-Hazard Smoke: The smoke generated by the device is non-hazardous, ensuring a safer working environment.
- Anti-Frost Protection: The unit is designed to operate in temperatures as low as -20°C.
- Vehicle Off During Test: It is not necessary to start the car during testing, which enhances safety for both the vehicle and the user.

Figure 12: ANCEL S200 safety features.
Garantie und Support
The ANCEL S200 comes with a 3-year warranty. For technical support or any inquiries, please contact ANCEL customer service. Contact information can typically be found in the included user manual or on the official ANCEL webWebsite.





